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Industrial Screener Problems: How to Spot and Fix Them

Properly caring for and maintaining industrial screens is critical to keeping your material processing line running smoothly. Whether you’re working with aggregates, chemicals, food processing or countless other types of media, particles and materials, industrial screener problems bring productivity to a halt.

A ripped, clogged, damaged or defective industrial screener can result in diminished product quality, additional labor requirements and material waste. By knowing what to check for industrial screener defects, you can spot small issues before they cause more significant problems and keep your business moving in the right direction.

Industrial Screener Defect Consequences

Industrial screener problems typically occur when equipment isn’t properly specified, installed and maintained. When you’re having trouble with screens, you may experience poor material handling and off-spec grading results as well as a shorter lifespan for equipment. The most common issues with screeners include:

  • A tear or hole in the mesh or cloth allowing oversized particles to move freely through the system.
  • Screen blinding resulting from an increasing build-up of particles over time causing blocked and overloaded screeners.
  • Material bypass problems occurring because the mesh screen has detached from the frame, or the wire is stretched and penetrated, creating too wide of an opening.

Industrial Screener Troubleshooting

The best way to avoid industrial screener problems is to look out for red flag indicators and regularly inspecting your machines. Check seals and gaskets as well as sliders and balls to ensure they have not been compromised. Also, be on the lookout for holes and tears. Additional solutions to common screener problems include:

  • Selecting a screen with smaller or wider openings
  • Replacing older screens or using backup screens for extra support
  • Using a pre-tensioned screen or an anti-blinding device
  • Slowing down your feed rate and regularly cleaning screens

For more information on what to check for industrial screener defects, contact the experts at VibraScreeners. We’ll be happy to answer all your questions and provide a solution to help you avoid negative industrial screener defect consequences.

Cleaning Fine Mesh Screens Without Damaging Equipment

While screen blinding is not uncommon, it is a problem. It can bring material classification to a halt, leading to delays in your entire processing line. That’s why cleaning your mesh screens is essential. You must also ensure your team cleans them without damaging your equipment. To help your company protect its machinery, we’ve compiled a go-to guide that outlines five precautions for fine mesh screening cleaning.

1. Inspect Your Screen’s Condition

No matter your screen’s age, it’s critical that your facility inspects it before washing. Look for sags, holes or tears. If you find any, consider replacing or re-screening.

2. Review Your Built-Up Material

If you process materials sensitive to temperature, review their properties. Using hot water, for example, may cause those particles to melt into your screen versus washing off.

3. Choose Your Bottom-Side Screen Cleaning Device

A critical step in cleaning mesh screens is choosing your bottom-side cleaning device, which could include:

  • Sliders
  • Ball trays
  • Sandwich screens

When selecting your cleaning device, consider your material and screen type, as some methods aren’t ideal for certain filters, like ball trays for fine mesh screening.

4. Pick Your Top-Side Screen Cleaning Device

While reviewing your bottom-side screen cleaning devices, also decide on your top-side screening cleaning device, which could include:

  • Rotary brushes
  • Necklace ring dams
  • Wiper ring

Additional methods for cleaning standard and fine mesh vibratory screens include:

  • Vibro ring
  • Water spray
  • Ultrasonic
  • Energizer

If you’re unsure of the best option for cleaning your equipment’s screen, like your vibratory sieve’s mesh screen, contact the manufacturer.

5. Begin Your Screening Cleaning

After you’ve assessed your screen, reviewed its built-up material and chosen devices for cleaning your mesh screen, you can set a time and date for cleaning your screens.

Replace Your Fine Mesh Screens With VibraScreener™

Do your mesh screens require replacement? At VibraScreener™, we can help. Our knowledgeable team provides fast re-screening services for our products, as well as for equipment from Sweco™, Kason™, Rotex™ and more. When you choose our team, you can count on high-quality screens that’ll deliver the productivity your facility requires, as well as rapid turnarounds to minimize your downtime.

Contact us today to learn more about our replacement screen services.

What’s the Difference Between Vibratory Sieves and Screens?

For industries with bulk granular material handling and particle separation applications, it’s critical to utilize the correct equipment to maximize quality and productivity. Two pieces of equipment commonly used in a variety of production and packaging settings and are often mentioned almost interchangeably are vibratory sieves and vibrating screens.

While they are both used in some capacity for separating particles by size, weight and other factors, it’s critical to know what the difference is between vibratory sieves and screens to ensure you have the right product for your operation.

Vibratory Sieves and Screens Comparison

When comparing vibratory sieves vs. vibrating screens, it’s important to start by understanding how they are similar. Both sieves and screening equipment feature a wire mesh design of varying widths and patterns with some form of added vibration that promotes particle sifting and sorting. Consider the following comparison between vibratory sieves and screens to identify which types of machines are most effective for your business:

  • Vibratory Sieve Machine Information – A vibratory sieve is used to separate particles of different sizes in industries ranging from baking and food prep to chemical and manufacturing. Vibrating sieves are typically used in operations where you are sifting materials in individual batches. Sieves can segregate granular materials for quality control in processing and packaging coffee or flour and separate solids from liquids for filtration processes. In addition to straining, sifting and sorting particles, vibratory sieves are also utilized in mixing chemicals and pharmaceuticals.


  • Vibratory Screen Machine Information – Circular and linear vibrating screens are effective at scalping, removing fines and grading materials such as aggregates, minerals, wood, waste and scrap metal. Most commonly utilized in continuous production settings, the machine allows particles pass through the screen. With the assistance of vibration, it sifts out lumps and particles that are too large or too fine. Vibrating screen machines come in a variety of types and configurations used in tasks ranging from wet screening and dewatering to heavy-duty bulk processing.


For more on vibratory sieves vs. vibrating screens, visit VibraScreener for additional information and assistance with choosing the machines that efficiently meet your requirements.

Choosing a Vibratory Sifter or Sieve for Separating Powder Coatings

Powder coatings represent an estimated 15 percent of the overall industrial finishing market. Like all fine powders, special equipment is required to ensure the quality of this increasingly important product.

Choosing the right vibratory sieve for separating powder coating paint requires a careful consideration of a number of factors. While there are many options available on the market today, only VibraScreener™ equipment offers the combination of performance and value you need to get the job done right.

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Why Purchase OEM Industrial Equipment?

Across industries, from food and beverage to pharmaceuticals and powder coating, several factors drive companies to purchase Original Equipment Manufacturer (OEM) machinery. OEM industrial equipment, such as vibratory screeners, can have many unique applications.


Benefits of OEM Industrial Equipment

Outfitting your facilities with industrial equipment from an OEM, such as OEM vibratory screeners, offers several benefits, including:

  • High-quality design and construction
  • Reliable source of authentic OEM replacement parts versus aftermarket
  • Comprehensive warranty
  • Knowledgeable support from manufacturer

With their advantages, OEMs are a go-to choice for many.


Advantages of Customized OEM Industrial Equipment

For many companies, typical applications require OEM industrial equipment that’s customized. Benefits of custom machinery for industrial use include:

  • Fast processing of materials
  • Precise separation of solids and liquids
  • Minimal downtime and maintenance
  • Long-term OEM support

With a custom piece of equipment, like OEM vibratory sieves, your company gets the best of both worlds — OEM and customization.


How OEM Industrial Equipment Benefits Vibratory Screeners

In a range of industries, including food and beverage, chemical and powder coating, OEM vibratory screeners boost numerous processes by providing:

  • Accurate separation of materials
  • Sanitary hardware and construction
  • Reliable performance
  • Comprehensive in-house testing

With custom OEM industrial equipment, you can expedite separation and reduce downtime due to ineffective, standard machinery.


Purchase OEM Vibrating Screening Equipment for Your Facility

Defining Quality with Technology® — that’s our motto and our policy, at VibraScreener™. As a recognized leader in OEM vibrating screening equipment, from our sanitary screeners to our rectangular separators, we provide companies around the world with reliable and high-quality OEM industrial equipment that’s not only cost-effective but also a catalyst for increased productivity and decreased downtime.

Learn more about our products, from OEM vibratory sieves to screeners, by contacting us today for a free quote.

Sifting Bakery Ingredients with a Vibratory Sieve

Flours, sugars and related bakery ingredients are held to a higher standard than perhaps any other food product. Buyers demand products that are of high quality and free of impurities. In many cases, there’s also the need to be mindful of regulatory requirements for sanitation.

A vibratory sieve or bakery sifter is often used for screening out impurities from flours and other raw bakery ingredients. If you’re currently in the market for a new bakery sifter, there are a few things worth considering as you shop around.

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Choosing a Vibratory Separator for 3-D Printing

3-D printing, or additive manufacturing, has become increasingly popular and economical in recent years. Both businesses and consumers are taking advantage of affordable 3-D printing technology to create products and prototypes that are durable, functional and innovative.

3-D printing requires two things — a printer and a raw material. While an effective printer is essential, quality raw materials are just as important. As a result, there is a growing market for vibratory separators that can refine and screen out impurities commonly found in 3-D printing materials. That’s where VibraScreener™ comes in.

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Choosing a Vibrating Screener for Sifting Silica Sand and Kaolin: 5 Things You Need to Consider

Processing aggregates such as silica sand and kaolin requires purpose-built equipment that will deliver accuracy at a low cost per ton. A vibrating screener is a key component of this. Choosing the right product requires a careful consideration of a number of factors.

Some of the most important things to think about when choosing a vibrator for sifting sand or kaolin include:

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Processing Fertilizer with a Vibrating Screener

Processing fertilizer quickly and accurately is an important priority in many agricultural operations. Highly effective screeners and separators are necessary to remove agglomerates and foreign materials from phosphates, and to sort granular fertilizers by particle size.

Whatever the specific task, there’s a VibraScreener™ machine that will get the job done. Some of our most popular screeners for processing fertilizer include:

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